Precise liquid fertilizer placement with ExactRate™ fertilizer system
ExactRate pump assembly at rear of 12-row 1775NT
The ExactRate liquid fertilizer system is a factory-installed solution that provides you with accurate nutrient placement during planting. Previously, you would have to deal with the inconvenience of cumbersome aftermarket systems for a hydraulically driven variable-rate solution. With ExactRate, John Deere delivers a complete planting solution for liquid fertilizer users. You can choose between in-furrow or offset delivery methods. A high-rate option without openers is also offered from the factory. This system delivers:
Up to 20 percent more accurate nutrient placement in a turn compared to a non-turn compensating system
1 to 12 percent (4.3 percent on average) reduction in inputs through row-by-row section control
Ability to run up to 16.1 km/h (10 mph)
Closed-loop speed and rate change compensation
Full integration into the 4600 CommandCenter™ and 4640 Universal Display
ExactRate nozzle body
The ExactRate liquid fertilizer system is designed to take full advantage of the capabilities of ExactEmerge™ and MaxEmerge™ 5e planters. This factory-installed liquid fertilizer system delivers the same value as your electric drive planter including working at speeds faster than the traditional 8.05 km/h (5 mph), turn compensation, and row-by-row section control, all while accurately compensating for varying rates and speed changes. Additional features include row-by-row flow detection, as-applied documentation, and variable-rate capabilities, providing operators full integration into the 4600 CommandCenter or 4640 Universal Display.
Fertilizer flows from the tank to the pump, through a strainer and boom isolation valve, through a central flowmeter, and out to each nozzle body and row-unit for accurate delivery. The system is closed loop, meaning the pump and nozzle body duty cycle both adjust based on feedback received from the pressure sensor and central flowmeter. This design helps maintain an accurate application rate.
NOTE: ExactRate is not recommended for products that require agitation to maintain suspension.
Pump
Pump assembly at rear of planter
Instead of a tire-contact drive, a hydraulically driven centrifugal pump eliminates chain and sprocket adjustments to provide more speed flexibility over the entire rate range. This pump allows for a wide range of rate capabilities as well as strong durability. The wet seal design helps protect the pump if it is accidentally run dry for a short time.
Strainer
A strainer helps collect suspended particles and prevent them from causing blockages in the distribution system and nozzle bodies.
Boom isolation valve
The valve prevents the tank from draining out if there is a leak in the distribution system. If the pump is on, the valve opens to allow flow. When the pump is off, the valve closes.
Central flowmeter and pump pressure sensor
The central flowmeter and pump pressure sensor provide the rate control system feedback on flow and pressure to ensure an accurate application rate across the entire planter width. The flowmeter also supplies the as-applied rate data.
Distribution system and nozzle body
Distribution system and nozzle bodies routed on the wing of a 12-row 1775NT
The 2.5-cm (1-in.) stainless-steel distribution lines not only reduce corrosion, but they also provide a clean integrated look. The distribution system is pressure tested at the factory to reduce the risk of leaks.
John Deere has leveraged ExactApply™ technology and capabilities from the sprayers to enable row-by-row section control and turn compensation that matches the high-performance planters. With ExactRate, there are no orifice changes for rate or speed adjustments, saving you time and effort while limiting exposure to product. Pulse-width modulation technology varies duty cycle (opening and closing of the valve) in the nozzle bodies in conjunction with flow and pressure measured from central flowmeter and pressure sensor controlling the system pump. The ExactRate liquid fertilizer system uses one nozzle body for two rows, limiting the number of parts and complexity on each machine. While you’re in the cab, you can keep an eye on each row with flow detection integrated into the Gen 4 display. The system warns you if it detects a variance in an individual row’s flow. A pressure sensor integrated into the nozzle body will detect a flow reduction or overapplication on the row.
Keypad at rear of planter
Just like on the sprayers, the keypad at the rear of the machine lets you conveniently perform a nozzle flow check to ensure product is coming out of each row before going to the field.
Rate Controller
The ExactRate liquid fertilizer system is compatible with the John Deere Rate Controller 2000 and GreenStar™ Rate Controller if a producer wants to apply a second product using a separate distribution system.
Direct injection
The ExactRate liquid fertilizer system does not have direct injection capabilities on the product being applied. If direct injection is needed on the secondary product, an additional rate controller is required. NOTE: ExactRate system and John Deere Rate Controller 2000 with Raven ICD Direct Injection system is supported. ExactRate system and GreenStar Rate Controller with Raven ISO Direct Injection system is not supported.
ExactRate app on Gen 4
Easily adjust target rate and speed without leaving your seat. With turn compensation, inner and outer rates are automatically adjusted to maintain consistent application across the full width of the planter. This ultimately reduces the risk of seed burn by over application (turn compensations require a global positioning system [GPS] receiver). Another helpful feature is row-by-row section control for reduced overlap on headlands and waterways. Gen 4 Documentation creates as-applied maps showing what product was applied where, providing accurate record-keeping.
Dealer Use Only:
Ordering information and compatibility
The ExactRate liquid fertilizer system is available on 1725C, 1775NT, 1795, DB44, DB66, DB60, DB80 32R30, and DB90 36R30 models with ExactEmerge or MaxEmerge 5e row-units. It requires a Generation 4 4640 Universal Display or Generation 4 4600 CommandCenter with v2 processor. The ExactRate hydraulically driven pump requires approximately 11.4 L/min (3 gpm) of hydraulic flow for the in-furrow option and 22.7 L/min (6 gpm) for frame-mounted openers. The system does not require an additional power source as it leverages a converter, included with the system, to provide power for each nozzle body from the 56-V power generation system for electric drives. For split row planters, ExactRate liquid fertilizer is only on the front rank.
Choose between two delivery methods: in-furrow or frame-mounted fertilizer openers.
NOTE: Option code 262B is not available when ordering ExactRate as an aftermarket Performance Upgrade Kit.
Option code
Description
Application rate*
262A
In-furrow application
28.1 to 93.5 L/ha (3 to 10 gpa)
262B
Frame-mounted fertilizer opener
93.5 to 280.6 L/min (7-30 gpa)
262D
High-rate less openers
65.5 to 280.6 L/min (7 to 30 gpa)
*NOTE: Rate ranges may vary based on product viscosity and planter ground speed.
Frame-mounted fertilizer openers
In-furrow applicator placement
Before placing an order, please reference the Build and Pricetool for any recent revisions to the below information.
Code
Description
262A
ExactRate liquid fertilizer system with row-unit mounted in-furrow applicator
NOTE: In-furrow delivery allows for application rates of 28.1 to 93.5 L/ha (3 to 10 gpa) of liquid fertilizer. The in-furrow applicator places fertilizer after the seed and before the closing wheels. This delivery method is factory installed on 1775NT and split-row 1795 Planters with option code 262A or 2625. Due to shipping constraints on closing wheels for 24Row20 1795 and DB models, dealer installation of the in-furrow applicator during pre-delivery inspection (PDI) is required on these models.
262B
ExactRate liquid fertilizer system with frame-mounted fertilizer opener NOTE: The frame-mounted fertilizer opener allows for a higher application rate from 65.5 to 280.6 L/ha (7 to 30 gpa). With a blade angle reduced from 6 degrees to 3 degrees, less soil is thrown from the opener, helping planter gauge wheels ride more smoothly and allowing for planting speeds up to 16.1 km/h (10 mph). Additional enhancements include a larger bearing for improved durability. The ball-and-stud adjustment for the scraper is designed to match the deflection of blade for less adjustment and reduced plugging. These designs are carried over from the Separate Fertilizer Placement and 2510H openers. The frame-mounted fertilizer opener can place fertilizer at approximately 5.1 cm (2 in.) below the soil surface in the shallow setting and 7.6 to 8.9 cm (3 to 3.5 in.) below the soil surface in the deep setting.
262D
High-rate ExactRate liquid fertilizer system, less openers
NOTE: The high-rate less openers option allows for a higher application rate from 65.5 to 280.6 L/ha (7 to 30 gpa). This option includes factory-installed routings up to the nozzle bodies (includes the stainless-steel distribution tubes). All downstream routings after the nozzle bodies are installed by the dealer.
Option code 262D, ExactRate fertilizer system, was designed for a single fertilizer placement application; either in furrow or applied through the frame mounted fertilizer opener. Installing a dual placement liquid fertilizer system is NOT recommended. The John Deere ExactRate system uses specified hoses and configurations and deviating from these specifications will negatively impact continuous flow performance and flow error detection. Also, adding check valves will adversely affect the individual flow error detection, specifically when rows are off/not flowing.